50 Tons Trackless Transfer Cart Boosts Efficient Logistics for Heavy Machinery Manufacturer

Customer Background
A heavy machinery manufacturer faced challenges in cross-workshop transportation of large components (such as engine casings and large welded parts) within the plant. Traditional tracked transfer carts suffered from poor flexibility and high track-laying costs, while diesel forklifts caused severe exhaust pollution in enclosed workshops.

Solution
The manufacturer introduced our 50 tons battery powered trackless transfer cart, which perfectly meets the heavy duty material transportation needs with its trackless free movement, high-temperature resistance, and heavy load stability.

Core Application Performance
Efficient and Flexible Handling

• Trackless Mobility: With a compact body of 5000×1500×1500mm, it can flexibly turn in narrow passages and easily transport materials across workshops.
• Remote + PLC Precision Control: Real-time monitoring of load and battery level via LED screen, with ±5mm positioning accuracy to ensure precise alignment of large components.
• Hydraulic Lifting Platform (±15cm Adjustment): Adapts to loading docks of different heights, reducing secondary handling by forklifts.

Adaptation to Extreme Working Conditions

• High-Temperature Design: Cast steel frame + polyurethane pseudo-steering wheels ensure stable operation without deformation in the high temperature environment of welding workshops.
• Laser Dead Man Stop: Automatically stops within 0.5 seconds upon encountering obstacles, preventing collisions in scenarios with mixed personnel and carts.

Safety and Economy

• Three-Color Acoustic-Optic Warning + Emergency Stop Button: Provides clear warnings in nighttime or noisy environments.
• Zero-Emission Battery Power: Compared with diesel carts, it reduces carbon emissions by over 30 tons annually, aligning with the enterprise's ESG goals.
• Low Maintenance Cost: Polyurethane wheels are wear-resistant and pressure-resistant, with a service life twice that of traditional steel wheels, and run more smoothly.

Actual Benefits

Efficiency Improvement: The maximum single load reaches 50 tons, replacing 3 diesel forklifts and shortening transportation time by 60%.
Cost Savings: Eliminates track-laying costs, and our unique pseudo-steering wheel structure is relatively inexpensive, saving over 150,000 yuan in annual operation and maintenance costs.
Scenario Coverage: Successfully applied in multiple scenarios such as high temperature welding areas and painting workshops.