60 Tons Low Voltage Rail Cart Solves Foundry Heavy Casting Handling Dilemma
Customer Application Dilemma
A large-scale foundry has long faced challenges in handling heavy castings in high-temperature environments. Traditional electric handling vehicles are prone to malfunctions due to high temperatures, and handling castings over 60 tons requires frequent battery replacement or operation interruptions, resulting in low efficiency.
Product Solution
The 60 tons low voltage rail powered transfer cart is centered on a cast steel spliced frame and flat tabletop design, suitable for carrying heavy castings. Insulated wheels and carbon brush conductive columns directly draw power from the rail, combined with intelligent voltage regulation by a ground control cabinet, completely eliminating battery life limitations. The high temperature resistant structure (materials withstand 800℃ short-term radiation) and wear resistant rail design ensure continuous operation in foundry workshops.
Efficiency Highlights
- Wireless remote control + warning lights: Enables precise operation in narrow spaces and enhances safety.
- Lifting ring design: Compatible with multi-scenario handling for hoisting and translation.
- Environmental efficiency: Zero emissions, 50% improved handling efficiency, and 70% reduced failure rate.
Achievements
The customer achieved 24/7 seamless handling of 60-ton castings, extended equipment life by 3 times in high temperature environments, and reduced comprehensive operation and maintenance costs by 40%.