Remote Control Motorized Cable Handling Automatic Guided Vehicle

Production Challenges
Within the production workshops and storage areas of a major equipment manufacturing enterprise, persistent difficulties included inefficient material handling, restricted movement paths, and inadequate docking precision. Conventional handling equipment required fixed rail installations, limiting flexibility between multiple workstations, while heavy component loading/unloading frequently disrupted production rhythms due to misalignment during docking.

Solution
Trackless lithium battery powered AGV, featuring a 2200×1200×1200mm modular chassis and Mecanum wheel drive system, achieve fully automated transfer from storage zones to assembly lines.
Multi-scenario adaptability: Mecanum wheel's 360° rotation technology enables a minimum turning radius of just 1.8 meters, facilitating seamless navigation through 1.5 meters wide workshop aisles.

Wireless remote control + PLC coding system with LED display enables ±2mm precision docking. Customized work surface cable channels ensure stable workpiece transport. Lithium battery packs feature portable charging stations, with high temperature tolerance ensuring uninterrupted operation in hot environments.

Applications
Dual safety protection via three colors audible/visual warning lights and emergency stop buttons. Real-time battery display monitors remaining runtime.

During communication cable reel transfer tasks, the AGV's customized platform ensures precise alignment with workpieces for stable operation. Cable reels can be controlled via an intelligent encoding system and wireless remote control, enabling automated operation that reduces manual intervention and enhances safety.
Its trackless design allows highly flexible route planning, establishing it as a benchmark configuration for flexible production in electronics manufacturing, automotive wiring harnesses, and other industries, adaptable to diverse material handling scenarios.