Large Table Battery Operated Without Rail Transfer Cart for Material
Company Strengths:
Xinxiang New Leader Machinery Manufacturing Co., Ltd. is a professional and international handling equipment company integrating R&D, design, production and sales. It has a modern management team, technical team and production technician team. Founded in September 2003, located in Xinxiang city, Henan province, New Leader has an annual production capacity of more than 1,500 sets handling equipment, which can carry 1-1,500 tons of workpieces.
Customer Background:
Juncheng Heavy Industry is a large scale machinery manufacturing enterprise. Heavy workpieces (with the maximum weight of a single piece reaching 2.3 tons) in the workshop need to be frequently transferred across regions. Traditional rail mounted transfer carts have poor flexibility, and the high-temperature environment leads to insufficient equipment stability, which seriously affects production efficiency.
Solutions:
A customized 2.5 tons battery powered without rail transfer cart was provided to perfectly meet the needs:
Trackless and flexible operation: No need to lay rails. Polyurethane wheels enable 360° steering, making it easy to pass through narrow passages, and the transfer efficiency is increased by 40%.
High temperature resistant and heavy load design: Cast steel spliced frame + high temperature resistant battery system can work continuously for 6 hours without attenuation in a 45℃ workshop environment, stably transferring 2.3 tons workpieces.
Intelligent safety control:
Remote control + intelligent coding system realize precise positioning, avoiding errors caused by manual pushing;
Laser Dead Man Stop + emergency stop button double insurance, enabling immediate braking in case of emergencies;
The LED screen displays the power in real-time, and it can be charged whenever and wherever with a portable charging pile.
Wear-resistant, environmentally friendly and low-noise: Polyurethane wheels reduce ground wear, and the battery has zero emissions, meeting the environmental protection requirements of the workshop.
Results:
The transfer time per trip was shortened from the original 30 minutes to 18 minutes;
The warning lights and turn indicators have significantly improved the safety in the mixed pedestrian and cart areas, with zero accidents.
Adaptability:
This case confirms the applicability of without rail transfer carts in scenarios with heavy loads, high temperatures and flexible routes, and they can be widely used in machinery manufacturing, metallurgy, warehousing and logistics industries.
