Self Propelled Trackless Transfer Cart for Flexible Workshop Material Handling

Production Challenges

Within production workshops and factory areas, the transfer of workpieces, raw materials, and large materials often involves multiple workstations and different work areas. Traditional rail mounted transfer cart is limited by fixed routes, making it difficult to flexibly adapt to the transportation needs of different areas; manual handling is easily affected by factors such as material weight, transportation distance, and operational safety, making it difficult to meet the requirements of continuous production.

Solution

Based on actual application needs, Newld designed this 5 tons battery powered trackless steerable transfer cart.

The box-girder frame is equipped with a flat platform, customized according to the shape of the workpiece, with pre-reserved recesses for handles, preventing workpiece movement after placement.

Polyurethane wheels can run directly on concrete floors, eliminating the need for tracks; it is battery powered and comes with a portable charger for recharging during shift changes. Dual control,wireless remote control and wired handle,allows steering and fine adjustments to be completed from a safe distance.

Advantages

• Smooth Operation: The high elasticity of the polyurethane wheels ensures wear resistance and durability, preventing damage to epoxy flooring during operation. They also offer a small turning radius and flexible maneuverability.
• Customized Tabletop: The tabletop features multiple recessed openings with handles. Workpieces are secured using straps threaded through these openings, preventing shifting and damage during transport.

Applications

The trackless steerable transfer cart travel between the stamping and welding workshops on the concrete surface. Laser sensors constantly monitor equipment operation, and collision avoidance bars automatically cut off power upon contact. Night shift spotlights supplement the aisle illumination.
The carts can be connected to the factory monitoring system via a PLC intelligent control system, allowing the dispatch center to view the location, battery level, and operating status of each transfer cart in real time.