Customized 2 Tons Cement Transport Rail Transfert Cart
Production Challenges
The production area previously faced multiple transfer challenges: manually moving 2 tons of cement took 20 minutes per trip, resulting in low efficiency and high labor costs; cement was prone to moisture and clumping during the rainy season, with an annual loss rate of 5%; traditional transfer methods lacked safety protections, leading to an annual accident rate of 3%. There was an urgent need for an efficient, safe, and environmentally friendly transfer solution.
Solution
To address the specific working conditions of the cement industry, the plant deployed a customized 2 tons battery powered rail transfer cart. The cart is equipped with a fully sealed motor compartment and an efficient dust removal system. Its platform is fitted with a large detachable rain and dust cover, ensuring that materials remain in a controlled environment throughout the transfer process, from high temperature workshops to outdoor yards.
Advantages
All-Environment Adaptability: With its high temperature resistance and sealed design, it operates reliably in high heat areas such as the kiln head, which experiences radiation temperatures up to 80°C. The box-girder frame and cast steel wheels provide structural strength and wear resistance for heavy clinker transfer. The detachable cover completely resolves rain protection issues for outdoor transfers.
Sustained High Efficiency Operation: Transfer cart powered by a battery and paired with a portable charging pile, it achieves unlimited operational range and continuous operation, perfectly matching the large-span layout of the plant. Wireless remote control allows operators to manage the cart from a central control room, away from high temperature and dusty environments.
Intelligent Safety and Reliability: The laser anti-collision device and anti-collision bars provide dual collision warnings in low-visibility dust environments. The emergency stop button and warning lights form an emergency response mechanism. The battery level display monitors energy consumption in real time and intelligently plans charging paths.
Application
After implementation, this battery powered rail transfer cart delivered significant results. On a approximately 50 meters rail, the cart achieved fully automated connectivity from discharge to transfer and storage.
Efficiency Improvement: Transferring 2 tons of clinker now takes only 6 minutes per trip, a 50% increase in efficiency compared to previous methods, enabling uninterrupted transfer operations.
All Weather Operation: The rain cover ensures normal operation during light to moderate rain, increasing the plant’s effective operational time by approximately 15% annually and significantly reducing weather-related downtime.
Cost and Environmental Benefits: The fully environmentally friendly pure electric drive completely eliminates exhaust emissions within the plant. The modular customized platform design allows the same cart to handle different materials,increasing equipment utilization by over 40%.
