Customized AGV for Workshop Handling

Production Challenges
In a cleanroom environment, the transportation of precision materials faces two major problems: first, traditional rail guided vehicles (RGVs) are limited by fixed routes and cannot flexibly adapt to frequently adjusted production line layouts; second, manual handling and ordinary vehicles tend to introduce particle contamination, while their limited battery life and load capacity affect continuous production rhythms and cleanliness standards.

Solution
Based on the customer’s operational requirements, we designed and manufactured this trackless AGV, to completely replace manual and traditional transportation methods. The vehicle achieves omnidirectional flexible movement via steering wheels, eliminating the need for fixed tracks.
It is equipped with a HEPA filtration system to maintain a positive-pressure clean environment inside the vehicle, and features lighting to ensure visibility in darkroom operations. Combined with an intelligent coding system and laser-based dead man’s stop, it enables high precision navigation and active safety protection.

Advantages
Clean and Efficient: The HEPA filtration system provides positive-pressure airflow, effectively reducing dust contamination rates.
Flexible and Trackless: Laser navigation breaks through the limitations of fixed tracks, shortening inter-process direct paths by 30% and reducing single transfer time to 1–2 minutes.
Safe and Heavy Duty: The cast steel frame supports customized load capacities, with emergency stop buttons and anti-collision sensors responding within ≤0.3 seconds, adaptable to harsh workshop environments ranging from -20°C to 65°C.

Application
After deployment, the AGV automatically receives carriers based on MES instructions and transports material boxes to target equipment along dynamic routes.
During operation, the filtration system runs continuously, and an LED screen displays real-time task information. Upon arrival, the AGV achieves precise docking via a lifting mechanism, completing the entire process without manual intervention. It performs hundreds of cross-zone transfers daily, operating 24/7 uninterrupted to meet production capacity demands.
Through the combination of "trackless navigation and intelligent scheduling," this solution addresses the pain points of "high contamination risk, restricted routes, and low efficiency" in semiconductor cleanrooms. It has become a core logistics asset for high-cleanliness scenarios such as material manufacturing and biopharmaceuticals, helping enterprises achieve intelligent production processes and enhanced cleanliness standards.