Customized Motorized Transfer Cart Enables Efficient Transfer of Heavy Components

Production Challenges
A large-scale machinery manufacturing workshop previously faced multiple transfer difficulties: the extensive workshop span and long transfer distances for workpieces, coupled with the power limitations of traditional handling equipment, resulted in frequent operational interruptions due to charging needs.
Transportation requires high docking precision, yet manual operations often led to inaccuracies, disrupting subsequent processes.
Additionally, traditional fuel powered handling equipment posed pollution issues, failing to meet environmental production standards and severely constraining overall workshop productivity.

Solution
To address these issues, the workshop introduced a 5 tons safety sliding line powered rail transfer cart. The cart features a box-girder frame for load-bearing structure and a custom conveyor chain tabletop that achieves millimeter-level alignment in height and dimensions with various production line docking points.
Its core configuration includes cast steel wheels and a safety sliding line system integrated with collectors, completely eliminating power cable length restrictions and enabling 24 hours continuous operation.
Equipped with wireless remote control and a laser dead man’s switch for dual safety control, along with three colors audible and visual warning lights, it ensures operational safety in high temperature and obstacle-rich environments.

Application
Since deployment, the equipment has achieved three major breakthroughs on the 100 meters transfer route from the welding to assembly areas:
Its high temperature resistance reduced equipment failure rates by 90%, lowering annual maintenance costs.
Precise docking via the conveyor chain decreased process rework rates to 1.5%, increasing daily production capacity by 22%.
Wireless remote operation shortened single-cycle transfer time to 18 minutes, and combined with 24/7 uninterrupted operation, enabled a daily transfer volume of hundreds of tons.
Moreover, the zero emission design supports sustainable workshop development, significantly enhancing handling efficiency.