5 Tons Roller Table Electric Rail Guided Vehicle for Mold Handling

Applicable Difficulties:
An automotive parts manufacturer faced three major pain points during mold transfer:
traditional forklifts were time-consuming and labor-intensive to transport 5 tons stamping dies;

manual alignment errors of up to ±50mm resulted in low assembly efficiency;
To address this, the factory introduced a 5 tons mobile cable powered rail guided vehicle, a customized solution that improved production efficiency.

Solution:
The RGV utilizes a box-girder frame and cast steel wheels. Its 3500*1500*700mm square structure perfectly fits into workshop aisles. A key feature is its custom recessed roller table, controlled by an intelligent coding system, enabling precise alignment with conveyor lines at each workstation within ±2mm. The mobile cable power supply design eliminates battery life limitations, and combined with high temperature resistant cable materials, it meets the requirements of 24 hours continuous operation.

Application:
The mobile cable drive rail guided vehicle uses intelligent coding to pre-set transfer routes, allowing operators to fully automatically transfer molds from storage to the stamping line from the central control room.
The roller table, combined with the hydraulic fine-tuning function, reduces the mold loading and unloading time from 15 minutes to 3 minutes. The factory's single-shift mold transfer volume has increased by 120%, and labor costs have been reduced by 40%. It is a key hub equipment for flexible production lines.