70 Tons Rail Guided Vehicle with Hydraulic Lifting for Mold Handling

Challenge
A heavy duty manufacturing plant has long faced difficulties in transporting heavy molds. Its existing equipment lacked sufficient load capacity, unable to handle the transfer of molds weighing over 70 tons. The workshop space was limited, and rail guided equipment was constrained by fixed routes, resulting in poor flexibility.

Solution
Based on the customer's operational needs and actual working conditions, we designed and manufactured this 70 tons battery powered rail guided vehicle. The equipment utilizes a box-girder frame to support heavy loads, with a hydraulic lifting platform enabling autonomous loading and unloading. It integrates a hydraulic lifting platform and a hydraulically controlled longitudinal and lateral moving wheel system, allowing precise positioning adjustments within confined spaces to achieve autonomous alignment and handling of molds. Wireless remote control combined with intelligent coded operation ensures ease of use, while a laser dead man's switch enhances safety.
At its core, the vehicle is equipped with a high capacity battery pack and an intelligent charging station, enabling unlimited operational range with green energy.

Core Advantages
The product's core advantages lie in the perfect integration of heavy load capacity, high efficiency, and environmental friendliness.
Cast steel wheels and a dual-motor drive system ensure stable transportation capability for 70 tons loads. The laser dead man's switch, audible and visual warning lights, and emergency stop buttons provide multi-layered safety protection. Shock absorption buffers and an intelligent control system guarantee smooth operation and flexible handling. Fully powered by electricity with zero emissions, it significantly improves the workshop environment.

Application
In practical application, the operator can easily activate preset programs via the remote controller.
The rail guided vehicle accurately maneuvers into the mold storage position using the longitudinal and lateral moving wheel system. The hydraulic lifting platform automatically levels and raises the mold, then transports it steadily along the planned route to the machining area.
Its customized design adapts to the plant's existing rails and spatial layout, while the LED display provides real-time information on battery level, operational status, and fault alerts, making maintenance management clear and straightforward. The entire process requires no multi-person coordination and eliminates dependence on fixed forklift pathways.
This product effectively addresses issues of autonomous loading/unloading, heavy load transportation, and operational constraints. It meets the material handling needs of production workshops and plant areas, reduces labor costs by 30%, enhances production efficiency, and supports the enterprise's transition toward green and intelligent operations.